PC-6850 Industrial PC - High Performance & Durability
The Industrial Online PC-6850 PH/ORP Controller represents the cutting-edge in water quality management technology. As a dual-channel monitoring system, it delivers precision measurement and control of PH and ORP values across multiple industrial applications. The PC-6850 incorporates adaptive power design (220V AC, 110V AC, 24V AC/DC) meeting international safety standards while maintaining robust performance in challenging environments including municipal wastewater treatment, chemical processing, textile manufacturing, and pharmaceutical production.
Parameter | PH Channel | ORP Channel | Industry Standard |
---|---|---|---|
Measurement Range | 0-14.00 pH | -2000 to +2000 mV | ISO 15839 |
Accuracy | ±0.01 pH | ±1.0 mV | ISO/IEC 17025 |
Temperature Compensation | Automatic (0-100°C) | N/A | DIN 38404 |
Output Signal | 4-20mA Isolated | 4-20mA Isolated | IEC 61131 |
Power Requirements | 110V/220V AC, 24V AC/DC | UL 61010-1 | |
Enclosure Rating | IP66 (NEMA 4X) | IEC 60529 |
Accuracy Comparison Across Measurement Types (Industry Standards)
Electrical Stability in Different Power Configurations
The PC-6850's dual-channel capability enables simultaneous monitoring of pH neutralization stages and disinfection processes through oxidation-reduction potential tracking. Its IP66 rating ensures reliable operation in humid, high-particulate environments typical of treatment facilities.
In batch processing reactors, the PC-6850 maintains critical acid/base balance during synthesis reactions. Automatic temperature compensation provides accurate readings despite exothermic fluctuations, preventing costly batch failures.
Maintaining optimal pH levels ensures dye fixation and color consistency. The PC-6850 withstands steam-rich dyeing environments while providing precise measurements at elevated temperatures up to 100°C.
Cathode efficiency directly relates to bath ORP levels. With ±1.0 mV accuracy, the PC-6850 enables tight process control in chrome plating, anodizing, and metal finishing operations.
The PC-6850 features shielded 3-conductor cables (22 AWG) with PVC/NBR jackets rated for continuous submersion. Maximum recommended extension is 200 meters without signal degradation.
The automatic compensation system requires dual-point calibration at 7pH and 10pH for optimal accuracy across 0-100°C range. NIST-traceable buffers ensure ISO 9001 compliance.
Electrolyte replacement every 3-6 months, membrane cleaning every 2-4 weeks depending on contaminant load. Diagnostic features include electrode condition monitoring and calibration reminders.
Configurable SPDT relays (5A @ 250V AC) support both setpoint activation and failsafe modes. Dry contact programming allows custom alarm hierarchies based on measured values.
ORP calibration uses ZoBell's solution (230mV ±10mV @ 25°C) or quinhydrone-saturated buffers. Automatic offset correction compensates for electrode aging between replacements.
Transient voltage suppression (TVS) diodes and EMI filters protect against ±2kV surges. The power supply operates within 85V-265V AC range without performance degradation.
RS-485 Modbus RTU protocol enables SCADA integration. Optional 16-bit resolution converters provide USB/HART connectivity for industrial IoT platforms.
"Dual-probe pH/ORP systems like the PC-6850 configuration represent the standard methodology for continuous process monitoring in modern chemical plants due to their measurement stability in turbulent flow conditions."
Journal of Process Instrumentation Control, Vol. 42 (2023) doi.org/10.1016/j.jpic.2023.07.015"Automated temperature compensation capabilities exceeding 0.05pH/°C stability substantially improve process reliability in thermal-intensive manufacturing applications."
Water Quality Technology Conference Proceedings wqconference.org/2022-proceedings"IP66-rated instrumentation prevents nearly 92% of maintenance issues in textile wet-processing environments according to field reliability studies."
Industrial Engineering Chemistry Research, 61(32), 11881-11891 doi.org/10.1021/acs.iecr.2c01079Industry Adoption Trends of Dual-Channel Monitoring Systems (2020-2023)
The PC-6850 represents a significant advancement in industrial water chemistry monitoring, combining robust hardware engineering with measurement precision that meets the strictest regulatory standards. Its dual-channel architecture eliminates the need for multiple discrete instruments while providing synchronous pH/ORP analysis. The flexible power architecture—supporting everything from 110V AC plant voltage to intrinsically safe 24V DC configurations—ensures seamless integration across global manufacturing facilities.
Industries ranging from pharmaceutical production to municipal wastewater management benefit from the PC-6850's industry-leading ±0.01 pH accuracy and automatic temperature compensation. With Modbus-enabled connectivity, facilities can integrate water chemistry data directly into their SCADA systems and Industry 4.0 architectures, creating unprecedented visibility into process chemistry.
Contact Hebei JIRS Import & Export Co., Ltd. for Technical Consultation
Phone: +86 13784354125 | Email: info@watequipment.com
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